20kN Vibration Shaker Machine Performs Shock and Vibration Testing for Automotive Field
Product Specifications
| Attribute |
Value |
| Customized support |
OEM ODM |
| Sine force |
20kN |
| Random force |
20kN |
| Shock force |
40kN |
| Frequency range |
1-3000Hz |
| Displacement |
76mm |
| Velocity |
2.0 |
| Table size |
1200x1200mm |
Product Overview
In the fast-paced and highly competitive automotive industry, ensuring the reliability and durability of vehicle components is crucial. Our advanced 20kN Vibration Shaker Machine has been specifically designed to conduct comprehensive shock and vibration testing for automotive parts, offering automotive manufacturers and suppliers an essential tool to enhance product quality and safety.
The Significance of Shock and Vibration Testing in the Automotive Industry
Automotive components are constantly exposed to a wide range of mechanical stresses during vehicle operation. Vibrations from the engine, road irregularities, and suspension systems, as well as shocks from potholes, collisions, and sudden braking, can take a toll on the performance and integrity of these components.
By subjecting automotive parts to shock and vibration testing, manufacturers can identify potential weaknesses in the design, material, or assembly of components. This proactive approach helps in reducing the risk of component failures, warranty claims, and safety issues, ultimately leading to more reliable and customer-friendly vehicles.
Key Features
Powerful Vibration Generation
With a 20kN force output, our vibration shaker machine is capable of generating substantial vibrations to effectively test automotive components. It can produce vibration frequencies typically ranging from 5 Hz to 2000 Hz. This wide frequency range allows for the accurate replication of the diverse vibration profiles that automotive parts may encounter.
The amplitude of vibrations is precisely controllable, with a maximum displacement of up to ±50 mm and a maximum acceleration of up to 100 g, ensuring that components are tested under realistic and challenging conditions.
Customizable Test Profiles
We understand that different automotive components may require unique testing conditions. Our vibration shaker machine allows for the creation of highly customizable test profiles. Engineers can set the specific frequency, amplitude, shock pulse characteristics, and test duration according to the requirements of the component being tested.
High-Quality Test Platform
The test platform of the vibration shaker machine is designed to securely hold automotive components during testing. It features a flat, stable surface with multiple attachment points to accommodate components of various shapes and sizes.
User-Friendly Control System
Despite its advanced capabilities, the 20kN vibration shaker machine features a user-friendly control system. The system is PC-based, equipped with intuitive software. Operators can easily input test parameters, start and stop the test, and monitor the progress in real-time.
Technical Specifications
| Specification |
Value |
| Rated Sine/Random/Shock Force |
2,400 kgf/2,200 kgf/4,500 kgf |
| Frequency Range |
5-3,000 Hz |
| Max.Continuous Displacement p-p |
51 mm/51 mm |
| Max. Velocity |
2.0/ms |
| Max.Sine/Random Acceleration |
100/60g |
| Armature Diameter |
335 mm |
| Fundamental Resonance Frequency |
2,600 Hz (nom.) ± 5% |
| Allowable Armature Overturning Moment |
500 Nm |
| Armature Mass |
24 kg |
| Inserts Size (Standard) |
M10 |
| Load Attachment Points (Standard) |
21 |
| Natural Frequency-Thrust Axis |
<3Hz |
| Max. Vertical Load Support |
300 kg |
| Stray field @152 mm above table |
≤1mT (10 gauss) |
| Dimension LxWxH |
1,160 mm x 880mm x 1,050mm |
| Weight (Uncrated) |
1,700 kg |
Applications in the Automotive Field
Engine Components
Engine components such as pistons, crankshafts, and engine mounts are tested using our vibration shaker machine. By subjecting these parts to simulated engine vibrations and shocks, manufacturers can ensure their durability and performance over the vehicle's lifespan.
Suspension and Braking Systems
Suspension components like shock absorbers, control arms, and brake calipers are crucial for vehicle safety and ride comfort. The vibration shaker machine is used to test these components under realistic road-induced vibrations and shocks.
Interior and Exterior Trim
Interior components such as dashboard panels, door trims, and seat belts, as well as exterior components like bumpers and mirrors, are also tested. The machine helps in identifying any loose parts, rattling issues, or structural weaknesses.
Electronic Components
Automotive electronic components, including sensors, infotainment systems, and engine control units, are highly sensitive to vibrations and shocks. Our vibration shaker machine is used to test these components to ensure their proper functioning in the harsh automotive environment.
Conclusion
Investing in our 20kN Vibration Shaker Machine for shock and vibration testing in the automotive field is a strategic decision for any automotive-related business. With its powerful vibration and shock generation, precise control, customizable test profiles, high-quality test platform, and user-friendly operation, it offers a comprehensive solution for ensuring the reliability and durability of automotive components.
By using this equipment, automotive manufacturers and suppliers can improve product quality, reduce warranty costs, and gain a competitive edge in the market. Contact us today to learn more about how our vibration shaker machine can be customized to meet your specific automotive testing requirements.
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