60 kN Force Vibration Shaker with Environmental Chamber for Battery Module Testing

Our 60 kN Force Vibration Shaker with an integrated Environmental Chamber is the ultimate solution for rigorous and reliable testing of battery modules. This powerful, all-in-one system is engineered to subject battery modules to the most punishing conditions imaginable. By combining a high-force shaker with a climatic chamber, our system accurately simulates the synergistic stresses of real-world road vibration, temperature extremes, and thermal cycling. It is an indispensable tool for guaranteeing the long-term durability, safety, and performance of your battery technology.

Key Features

• Exceptional 60 kN Force Output: The most critical feature for battery module testing. Our shaker delivers a massive 60 kN of force, providing the power needed to test large, heavy, and structurally complex battery modules to the extreme limits of automotive standards like SAE J2380 and UN 38.3.

• Integrated Multi-Stress Testing: The system conducts simultaneous vibration, temperature, and humidity testing in a single, seamless operation. This provides a far more realistic simulation of a vehicle's life, from demanding road conditions to diverse global climates.

• High-Power Vibration: Our electrodynamic shaker is engineered to handle the substantial weight of battery modules and provide the force and frequency range necessary for comprehensive validation.

• Wide-Range Environmental Chamber: The integrated chamber provides a broad spectrum of temperature capabilities (e.g., from -70°C to +180°C) and can be equipped with humidity control. This enables testing under the full range of climatic conditions an EV might face.

• Advanced Safety Features: Safety is paramount when testing high-voltage batteries. The chamber includes integrated safety protocols vital for battery testing, such as dedicated fire suppression ports, high-voltage isolation, over-current protection, and thermal monitoring.

• Advanced Integrated Control System: A powerful, intuitive controller seamlessly synchronizes the shaker with the climatic chamber. This allows for precise programming and execution of complex, multi-variable test sequences.

• Comprehensive Data Acquisition: The system continuously monitors and records all environmental parameters (temperature, humidity) and vibration data, providing detailed, auditable reports for analysis and compliance.

• Robust & Durable Construction: Built with industrial-grade components and a reinforced structure, the system is designed for longevity and reliability under continuous, demanding combined-stress operation.

Technically specifications

Shaker

Rated Sine/Random/Shock Force: 6,000 kgf / 6,000 kgf / 12,000 kgf

Armature Mass: 60 kg

Frequency Range: 5–3,000 Hz

Inserts Size (Standard): M10

Chamber

• Capacity: 512L

• Inner Chamber Dimensions: 800mm (W) x 800mm (D) x 800mm (H)

• Temperature Range: -40°C to +150°C

• Cooling Rate: +20°C to -40°C (Average 2°C/min)

• Humidity Range: 20%RH to 98%RH

• Overall Dimensions: 1,200mm (W) x 2,500mm (D) x 1,500mm (H) (excluding lifting table)

• Weight: 1,500 kg

• Max./Continuous Displacement p-p: 100mm / 90mm

• Load Attachment Points (Standard): 17

• Max. Velocity: 1.8 m/s

• Natural Frequency - Thrust Axis: <3Hz

• Max. Sine/Random Acceleration: 100g / 60g

• Max. Vertical Load Support: 500 kg

• Armature Diameter: 440 mm

• Stray field @152 mm above table: ≤1mT (10 gauss)

• Fundamental Resonance Frequency: 2,500Hz(nom.) ±5%

• Dimension (L x W x H): 1,270 mm x 980mm x 1,135mm

• Allowable Armature Overturning Moment: 500 Nm

• Weight (Uncrated): 2,500 kg

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Applications

• EV Battery Module Qualification: Comprehensive durability and safety testing for battery modules under combined road vibration, extreme temperatures, and thermal cycling.

• Energy Storage Systems (ESS): Reliability and safety validation for industrial-scale battery modules under combined operational and environmental stresses.

• Regulatory Compliance: Meeting stringent international and OEM-specific standards for battery module reliability and safety.

• Research & Development: Accelerating the development of new battery chemistries and pack designs by understanding their behavior in realistic, multi-stress environments.

• Failure Analysis: Replicating failure conditions in a controlled, safe environment to determine root causes.

Benefits

• Unrivaled Test Realism: Provides the most accurate and comprehensive assessment of battery module performance by simulating synergistic stresses, revealing failure modes that single-factor tests would miss.

• Accelerated Product Validation: By performing multiple stresses simultaneously, you can significantly reduce your development cycle and get products to market faster.

• Enhanced Product Safety & Durability: The high-force capability and integrated safety features allow you to push your product to its limits, proactively identifying critical design flaws and weaknesses and preventing costly field failures and recalls.

• Superior Reliability: Ensures your battery modules are not only safe, but also robust and durable enough to last their entire service life.

Ready to ensure the ultimate safety and durability of your battery modules? Contact our experts today to discuss your requirements for a 60 kN Force Vibration Shaker with an Environmental Chamber.