Combined Vibration Shaker with Temperature & Humidity Test Chamber for ESS Testing

Our Combined Vibration Shaker with Temperature and Humidity Test Chamber offers the ultimate solution for rigorous and realistic environmental testing of Energy Storage Systems (ESS). This integrated system allows you to simultaneously subject battery cells, modules, and entire ESS packs to complex vibration, extreme temperatures, and varying humidity levels. By accurately simulating the multi-stress environments encountered in real-world applications—from diverse climates and transportation stresses to operational vibrations—this comprehensive test setup is critical for ensuring the unparalleled durability, safety, and long-term reliability of your ESS products.

Key Features

• Integrated Multi-Stress Testing: Conducts combined vibration, temperature, and humidity testing in a single, seamless operation, providing a more realistic and accelerated simulation of real-world conditions for ESS.

• High-Performance Electrodynamic Shaker: Provides precise and repeatable vibration profiles (sine, random, shock, mixed-mode) along vertical or multi-axis directions, specifically tuned for ESS testing.

• Wide Temperature & Humidity Range: The environmental chamber offers a broad spectrum of temperature capabilities (e.g., -70°C to +180°C) and precise humidity control (e.g., 20% to 98% RH), allowing for testing under extreme climatic conditions.

• Optimized for ESS Safety: Designed with enhanced safety protocols crucial for battery testing, including features like explosion venting, CO2 fire suppression, gas detection, and high-voltage isolation, protecting both the equipment and personnel.

• Advanced Digital Control System: Features a sophisticated, integrated controller that synchronizes vibration, temperature, and humidity cycles, enabling the programming of complex, multi-variable test sequences.

• Comprehensive Data Acquisition: Continuously monitors and records all environmental parameters (temp, humidity) and vibration data (acceleration, displacement), along with optional battery-specific data (voltage, current, impedance) for in-depth analysis and auditable reports.

• Robust & Durable Construction: Built with industrial-grade components and high-quality stainless steel interior for longevity and reliability under continuous, demanding environmental stress.

• Customizable Test Fixtures: Our engineering team designs and manufactures application-specific fixtures to securely mount diverse ESS configurations, ensuring optimal stress transmission and test integrity.

Applications

• EV Battery Pack & Module Qualification: Comprehensive durability and safety testing for electric vehicle batteries under combined road vibration, extreme temperatures, and humidity.

• Grid-Scale ESS Reliability: Validating large energy storage units and components for performance and longevity in varied climates.

• Portable & Commercial ESS Testing: Ensuring the robustness of battery systems for industrial tools, drones, and portable power solutions.

• Military & Aerospace ESS: Qualification of battery systems for demanding defense and aviation applications under combined environmental and dynamic stresses.

• Accelerated Life Testing: Rapidly aging ESS products to predict their long-term performance and identify potential failure mechanisms under realistic combined stresses.

• Regulatory Compliance: Meeting stringent international standards for ESS safety and performance, which often require combined environmental testing.

• Research & Development: Accelerating the development cycle for new battery chemistries and ESS designs by understanding their behavior in multi-stress environments.

Benefits

• Realistic Stress Simulation: Provides a far more accurate and comprehensive assessment of ESS performance than single-factor testing, revealing potential failure modes in real-world use.

• Accelerated Testing & Development: Significantly reduces overall test time by performing multiple stresses simultaneously, speeding up product validation and time-to-market.

• Enhanced ESS Safety & Reliability: Proactively identifies critical design flaws and safety issues related to combined thermal, humidity, and vibration stresses, preventing costly field failures and recalls.

• Streamlined Testing Process: Integrates multiple test capabilities into one system, simplifying operations and reducing the need for separate equipment.

• Comprehensive Data Insights: Generates rich, synchronized data for in-depth analysis, contributing to superior design optimization and robust validation reports.

• Guaranteed Compliance: Helps meet rigorous international and industry-specific standards that increasingly demand combined environmental stress testing for ESS.

Technical Specifications 

Shaker 

Ready to push the boundaries of ESS testing with the most realistic environmental simulations? Contact our experts today to discuss your requirements for a Combined Vibration Shaker with Temperature and Humidity Test Chamber and ensure the ultimate safety and reliability of your energy storage solutions.