Temperature Humidity Environmental Test Chambers With Vertical And Horizontal Vibration Test System

1. Product Name and Purpose

2. Product Features

Vibration Test System

• Dual-Axis Vibration Capability
  • The system is capable of generating both vertical and horizontal vibrations independently or simultaneously. This dual-axis functionality is crucial as it mimics the complex vibration patterns that products experience in real-world situations. For example, in transportation, products may be subjected to vibrations from the road surface in both vertical and horizontal directions. By testing in both axes, manufacturers can gain a more comprehensive understanding of how their products will respond to these forces.
  • The vibration frequencies can be precisely controlled, typically ranging from a low 1 Hz to a high 2000 Hz. This wide range allows for the simulation of different types of vibrations, from the gentle rumbling of a moving vehicle to the high-frequency vibrations caused by machinery. The vibration amplitudes are also adjustable, enabling the reproduction of various levels of intensity, from minor vibrations to severe shocks.
• Customizable Vibration Profiles
  • Operators have the flexibility to create custom vibration profiles tailored to specific test requirements. These profiles can include continuous vibrations, intermittent shocks, or complex sequences that replicate real-world scenarios. For instance, a profile can be designed to simulate the vibrations experienced during a long-haul flight, with periods of turbulence and smooth flight, or the vibrations during a rough off-road journey. The ability to customize these profiles ensures that the testing accurately reflects the actual conditions that products will face.
• High Payload Capacity
  • The vibration test system is built to handle a wide range of product sizes and weights. It typically has a high payload capacity, capable of supporting products weighing several hundred kilograms or even tons, depending on the model. This allows for the testing of large and heavy components, such as industrial machinery parts, aerospace equipment, and automotive assemblies.

Temperature Humidity Test Chamber

• Wide Temperature and Humidity Range
  • The temperature humidity test chamber offers a broad range of temperature and humidity settings. The temperature can typically be adjusted from as low as -40°C to as high as +80°C, while the relative humidity can be controlled from 10% to 95%. This wide range enables the simulation of diverse environmental conditions, from the freezing cold of polar regions to the sweltering heat and high humidity of tropical climates.
  • The temperature and humidity control is highly accurate, with an error margin of within ±0.5°C for temperature and ±3% for humidity. This precision ensures that the test conditions closely replicate the real-world environment, providing reliable and consistent test results.
• Fast Temperature and Humidity Transitions
  • The chamber is capable of rapid temperature and humidity transitions, which is essential for simulating sudden environmental changes. For example, a product may experience a significant temperature drop when moved from a warm indoor environment to a cold outdoor setting. The fast transition times, typically up to 5°C/min for temperature and 5%/min for humidity, allow for the efficient testing of products' ability to withstand these abrupt changes.
• Large Test Volume
  • With a spacious test volume, usually ranging from several cubic meters to tens of cubic meters, the chamber can accommodate multiple products or large-scale product assemblies. The interior of the chamber is designed with adjustable shelves, racks, and fixtures to facilitate the proper positioning and secure mounting of products during testing.

Integrated Control and Monitoring

• User-Friendly Interface
  • The entire testing system is controlled through a user-friendly interface that simplifies the operation process. The interface allows operators to easily set and adjust the test parameters for both the vibration and temperature humidity components. It provides a clear display of the current test status, including vibration frequencies, amplitudes, temperature, humidity, and elapsed test time.
• Data Acquisition and Analysis
  • Equipped with a comprehensive data acquisition system, the testing system records all relevant data during the test. This includes vibration measurements, temperature and humidity profiles, and any observed product responses or failures. The data can be stored in a secure database and analyzed using advanced software tools. The system can generate detailed test reports, including graphs, charts, and statistical analysis, to help engineers and researchers interpret the test results and make informed decisions.
• Remote Monitoring and Control
  • Many models of this combined system offer remote monitoring and control capabilities. This feature enables operators to monitor the test progress and adjust the test parameters from a remote location, such as an office or a different facility. It is particularly useful for large-scale testing operations or when immediate access to the testing system is not possible.

3. Specific Parameters

• Vibration Parameters

  Rated Sine Force	300kgf- 8000kg.f
  Frequency Range	DC-3000Hz
  Max. Displacement p-p	51-100mm
  Max acceleration	100g
  Max. Velocity (m/s)	2.0

• Temperature and Humidity Parameters

  • Model	CTHC-80	CTHC-150	CTHC-225	CTHC-408	CTHC-800	CTHC-1000
    Inside dimension(W x D x H) mm	40 x 50 x40	50 x 60 x 50	50 x 75 x 60	60 x 85 x 80	100 x 100 x 80	100 x 100 x 100
    Outside dimension(W x D x H) mm	95 x 140 x 95	105 x 150 x 105	105 x 165 x 115	115 x 175 x 140	155 x 190 x 140	155 x 190 x 160
    Internal material	#304 Stainless Steel
    External material	Powder coated #304 Stainless Steel
    Temperature range	+ 150℃~ - 70 ℃
    Humidity range	10% ~ 98% R. H
    Temperature Uniformity ℃	0.01
    Humidity Uniformity % R. H.	0.1
    Temperature stability ℃	±0.3
    Humidity stability % R. H.	±2
    High temperature ℃	100	100	100	100	100	100
    Heating time (min)	20	30	30	30	30	30
    Low temperature	0, -40, -70	0, -40, -70	0, -40, -70	0, -40, -70	0, -40, -70	0, -40, -70
    Cooling time (min)	20, 50, 70	20, 50, 70	20, 50, 70	20, 50, 70	20, 50, 70	20, 50, 70
    Air circulation system	Mechanical convection system
    Cooling system	Imported compressor, fin evaporator, gas condenser
    Heating system	Sus304 Stainless steel High-speed heater
    Humidification system	Steam Generator
    Humidification water supply	Reservoir, Sensor-controller solenoid valve, recovery-recycle system
    Controller	Touch panel
    Electrical power requirements	Please contact us for requirements of specific models
    Accessories	Multi-layer enhanced glass window,test hole, action indicator light, case lighting barrier shelf x2
    Safety device	Circuit system load protection, compressor load protection, control system load protection, humidifier load protection, overtemperature load protection, fault warning light

4. Product Functions

• Reliability Testing
  • By subjecting products to a combination of vibrations and environmental stress, the system helps manufacturers identify potential weaknesses and failure points. This allows for the improvement of product designs to enhance reliability and durability, reducing the risk of product failures in the field.
• Design Optimization
  • The data collected from the tests provides valuable insights into how products respond to different conditions. Engineers can use this information to optimize product designs, such as improving the structural integrity, enhancing the shock absorption capabilities, or improving the performance of electronic components in varying environmental conditions.
• Quality Control
  • The system serves as a crucial tool for quality control, ensuring that products meet the required standards. By testing products before they are released to the market, manufacturers can detect and correct any quality issues early, reducing the likelihood of customer complaints and product recalls.
• Compliance Testing
  • Many industries have specific regulations and standards regarding the performance of products under vibration and environmental conditions. The vertical and horizontal vibration test system with temperature humidity test chamber enables manufacturers to conduct compliance testing to ensure that their products meet these requirements.

5. Production and Quality Assurance

• Stringent Manufacturing Process
  • The manufacturing of this combined testing system follows strict quality control procedures. Each component, from the vibration generators and temperature humidity sensors to the structural frame and control electronics, is sourced from reliable suppliers and undergoes thorough inspection and testing. The assembly process is carried out by highly trained technicians in a clean and controlled environment. The system is calibrated and verified at multiple stages during production to ensure its accuracy and performance.
• Quality Certification and Validation
  • Our testing system has obtained relevant quality certifications, such as ISO standards for testing equipment. It has also been validated by independent testing laboratories to ensure that it meets industry standards and provides accurate and reliable test results. We continuously update and improve our product based on the latest technological advancements and customer feedback to maintain its high quality and performance.

6. Application Areas and Success Stories

• Electronics Industry
  • A leading electronics company used the system to test the durability of its smartphones. The smartphones were subjected to vertical and horizontal vibrations, along with varying temperature and humidity conditions, to simulate the harsh treatment they may receive during normal use, such as being dropped or carried in different environmental conditions. The testing revealed some weaknesses in the internal components' connections and the battery's performance under extreme conditions. By reinforcing the connections and improving the battery design, the company was able to enhance the durability and reliability of its smartphones, leading to increased customer satisfaction.
• Aerospace Industry
  • An aerospace manufacturer utilized the system to test the integrity of aircraft components. The components were exposed to a combination of high-frequency vibrations, extreme temperature changes, and low humidity levels to simulate the conditions they would encounter during flight. The tests identified some potential fatigue points in the structural components and issues with the performance of electronic systems in high-altitude, low-temperature environments. By making design modifications and using more durable materials, the manufacturer was able to improve the safety and reliability of its aircraft components.
• Consumer Goods Industry
  • A consumer goods company tested its home appliances using the system. The appliances were subjected to vibrations and temperature and humidity variations to simulate the conditions they would experience during transportation and normal use. The testing helped the company identify problems with the stability of the appliances during operation and the durability of their finishes. By improving the design and manufacturing processes, the company was able to enhance the quality and lifespan of its products, increasing its market competitiveness.

7. Service and Support

• Pre-Sales Technical Consultation
  • Our team of experts in testing systems provides in-depth technical consultations to help customers understand the capabilities and suitability of the system for their specific testing needs. We offer demonstrations and training sessions to familiarize customers with the operation and functionality of the system before purchase. We also assist in selecting the appropriate test parameters and accessories based on the products to be tested.
• After-Sales Service and Maintenance
  • We offer comprehensive after-sales service, including on-site installation and commissioning. Our team of experienced technicians is available for regular maintenance, calibration, and emergency repairs. We provide genuine spare parts and timely upgrades to ensure the long-term performance and reliability of the testing system. We also offer service contracts that include preventive maintenance and priority technical support.
• Training and Technical Support
  • We conduct training programs for new users to ensure they can effectively operate the testing system and interpret the test results. Our technical support team is available 24/7 to answer questions, provide troubleshooting assistance, and offer guidance on test method optimization. We also provide software updates and support for the data acquisition and analysis systems to keep the system up-to-date with the latest features and technologies.