Stainless Steel Climatic Testing Chamber With Single Axis Rotating Table

1. Product Name and Purpose

2. Product Features

• Robust and Modular Design
  • The single axis rotating table and climatic chamber are constructed with a heavy-duty steel frame that provides exceptional stability and durability. The frame is engineered in a modular fashion, allowing for easy customization and integration of different components. The rotating table is mounted within the chamber in a way that ensures seamless operation and minimal interference with the climatic control systems. The modular design also facilitates future upgrades and modifications, enabling the equipment to adapt to evolving testing requirements.
• Precision Climatic Control System
  • The climatic chamber features a highly accurate temperature and humidity control system. It can maintain a wide temperature range, from -40°C to +150°C, with an accuracy of ±0.5°C. The humidity control range extends from 10% to 98% relative humidity, with an accuracy of ±2% RH. The system utilizes advanced refrigeration units, electric heaters, humidifiers, and dehumidifiers to achieve and maintain the desired environmental conditions. Temperature and humidity sensors are strategically placed within the chamber to provide real-time feedback, allowing the control system to make rapid and precise adjustments.
• High-Performance Rotating Table
  • The single axis rotating table is engineered for precision and reliability. It can achieve a wide range of rotational speeds, typically from 0.1 to 100 revolutions per minute (RPM). The table is equipped with a high-torque motor and advanced servo control system, ensuring accurate and repeatable rotational motion. It also features a rigid surface and excellent dynamic balance, minimizing any unwanted vibrations or wobbles that could affect the test results. The table can support a significant payload, with a maximum capacity of up to 1000 kg, allowing for the testing of a wide variety of products.
• Synchronized Control and Data Acquisition
  • The system is equipped with a sophisticated control panel that enables seamless synchronization of the rotating table and climatic parameters. Operators can precisely program the sequence and intensity of rotations, temperature changes, and humidity levels, creating custom test profiles. The control panel also provides real-time monitoring of all test parameters, including temperature, humidity, rotational speed, and sample status. The data acquisition system records detailed information about the test, such as temperature and humidity profiles, rotational motion data, and any changes in the physical properties of the sample. The acquired data can be stored in a variety of formats and analyzed using specialized software to generate comprehensive test reports.
• Safety and Protection Mechanisms
  • To ensure the safety of operators and the integrity of the testing process, the system is equipped with a range of safety features. It has emergency stop buttons strategically located for immediate shutdown in case of any abnormal situation. The rotating table and climatic chamber are enclosed in a protective housing made of durable and heat-resistant materials. The housing is designed to contain any potential flying debris or leaks from the chamber. Additionally, the system has built-in safety interlocks that prevent unauthorized access or operation when the equipment is in use.

3. Specific Parameters

• Maximum Rotational Speed and Acceleration
  • The rotating table can reach a maximum rotational speed of 100 RPM and an acceleration of up to 5 m/s². These parameters allow for the simulation of a wide range of real-world rotational scenarios, from slow and steady movements to rapid and dynamic rotations. For example, in aerospace applications, components may experience different rotational speeds and accelerations during flight maneuvers, and this equipment can accurately replicate those conditions.
• Temperature Cycling Range and Rate
  • The temperature within the chamber can be cycled from -40°C to +150°C, with a maximum rate of change of 5°C per minute. This wide temperature range and rapid cycling rate are essential for testing the thermal resistance and durability of products. In the automotive industry, for instance, engine components need to withstand significant temperature fluctuations, and this chamber can simulate those conditions to evaluate the performance of the parts.
• Humidity Cycling Range and Rate
  • The humidity can be cycled from 10% to 98% relative humidity, with a rate of change of up to 10% RH per minute. This enables the assessment of a product's resistance to moisture absorption, condensation, and drying. In the electronics industry, high humidity can cause corrosion and short circuits, and this testing equipment can help identify potential issues related to humidity.
• Testing Volume and Payload Capacity
  • The chamber offers a customizable testing volume, with options ranging from 1 m³ to 20 m³. The payload capacity of the rotating table is up to 1000 kg. This flexibility allows for the testing of a wide variety of products, from small electronic modules to large mechanical assemblies. For example, in the defense industry, it can be used to test the performance of weapon systems or large communication equipment under different environmental and rotational conditions.
• Rotation Axis Stability and Precision
  • The single axis of rotation is highly stable and precise, with a positional accuracy of ±0.1°. This level of precision ensures that the orientation of the sample during testing is accurately controlled, which is crucial for obtaining reliable and repeatable test results. In applications where the alignment of components is critical, such as in optical or precision engineering, this feature is of utmost importance.

4. Product Functions

• Comprehensive Environmental and Dynamic Stress Testing
  • The primary function of the equipment is to provide a realistic simulation of the combined effects of rotation and environmental conditions. By subjecting samples to these stresses, it determines how well they can withstand the complex challenges that occur in real-world applications. This is invaluable for industries where product reliability is essential, such as aerospace and defense, as it helps identify potential failure modes and allows for design improvements.
• Product Design Optimization and Validation
  • Through a series of tests on different product prototypes, manufacturers can use the data obtained from the system to optimize their designs. They can analyze the performance of various materials, component geometries, and manufacturing processes under combined rotational and environmental stress. For example, an electronics manufacturer can study the effect of temperature and humidity on the performance of a circuit board while it is being rotated, and make adjustments to improve its reliability. The equipment also serves as a vital tool for validating designs, ensuring that they meet the required performance and durability standards.
• Quality Control and Compliance Testing
  • The system is an essential tool for quality control in many industries. It allows companies to ensure that each batch of products meets the required durability and performance standards. It can also be used to conduct compliance testing to meet industry regulations and customer specifications. For instance, a military equipment manufacturer may need to demonstrate that their products can withstand specific rotational and environmental requirements set by military standards, and this equipment can provide the necessary data to prove compliance.
• Research and Development Support
  • In the field of research and development, the combination of a rotating table and climatic chamber offers valuable insights. Researchers can use it to study the fundamental behavior of materials and components under complex environmental and dynamic stresses. They can explore new materials and technologies that are more resistant to rotation and environmental changes. For example, a materials science research team may use the equipment to test the performance of a new composite material and analyze its potential applications in high-performance engineering applications.

5. Production and Quality Assurance

• Stringent Manufacturing Process
  • The single axis rotating table combined with a climatic chamber is manufactured under strict quality control procedures. Each component, from the steel frame and rotation motor to the temperature control units and insulation materials, is sourced from reliable suppliers and undergoes thorough inspection and testing. The assembly process is carried out by highly trained technicians in a clean and controlled environment. The equipment is calibrated and verified at multiple stages during production to ensure its accuracy and performance.
• Quality Certification and Validation
  Our system has obtained relevant quality certifications and has been validated by independent testing laboratories. It has been proven to provide accurate and reliable test results, conforming to international and national standards for environmental and dynamic testing. We also continuously update and improve our product based on the latest technological advancements and customer feedback to ensure its long-term performance and compliance.

6. Application Areas and Success Stories

• Aerospace Engineering
  • A leading aerospace company used the system to test the durability of a satellite's attitude control system. The system was subjected to a combination of temperature cycling from -50°C to +80°C, humidity levels from 20% to 90% relative humidity, and rotational speeds ranging from 1 to 50 RPM. The tests revealed a potential issue with the lubrication of a critical bearing. By modifying the lubrication system and using a more suitable grease, the company was able to enhance the reliability of the attitude control system and ensure the proper functioning of the satellite in orbit.
• Automotive Industry
  • An automotive manufacturer tested the performance of a new turbocharger design. The turbocharger was exposed to high temperatures up to 120°C, humidity levels, and rotational speeds of up to 80 RPM. The tests showed that the original design had a problem with heat dissipation and vibration at high rotational speeds. By redesigning the heat exchanger and improving the balance of the rotating components, the manufacturer was able to improve the turbocharger's efficiency and durability, leading to better engine performance and reduced emissions.
• Defense Technology
  • A defense contractor tested a new missile guidance system. The system was subjected to extreme temperature changes from -40°C to +100°C, low humidity conditions, and rapid rotational accelerations. The testing identified a weakness in the electrical connections, which could have led to signal loss during flight. By improving the connection design and using more durable connectors, the contractor was able to enhance the reliability of the guidance system, ensuring the accuracy and effectiveness of the missile.

7. Service and Support

• Pre-Sales Technical Consultation
  Our team of environmental testing experts provides in-depth technical consultations to help customers understand the capabilities and suitability of the single axis rotating table combined with a climatic chamber for their specific testing needs. We offer demonstrations and training, tailored to the industry, to familiarize customers with the operation and functionality of the equipment before purchase. We also assist in selecting the appropriate test parameters and accessories based on the products or materials to be tested.
• After-Sales Service and Maintenance
  We offer comprehensive after-sales service, including on-site installation and commissioning. Our technicians are available for regular maintenance, calibration, and emergency repairs. We provide spare parts and upgrades to keep the system operating at peak performance. We also offer service contracts that include preventive maintenance and priority technical support, ensuring the long-term reliability and availability of the tester for environmental and dynamic testing.
• Training and Technical Support
  We conduct training programs for new users to ensure they can effectively operate the single axis rotating table combined with a climatic chamber and interpret the test results. Our technical support team is available 24/7 to answer questions, provide troubleshooting assistance, and offer guidance on test method optimization and compliance with environmental and dynamic testing standards. We also provide software updates and support for the data acquisition and analysis systems, enabling customers to take full advantage of the latest features and technologies in environmental and dynamic testing.