Large Volume Climatic Test Chamber Combined with Vibration Shaker System for EV Battery Packs

Our Large Volume Climatic Test Chamber Combined with a Vibration Shaker System is the ultimate integrated platform for the rigorous validation and safety testing of EV Battery Packs. Specifically engineered to handle the substantial size and weight of modern automotive battery packs, this system subjects them to the most severe, synergistic stresses imaginable. By accurately simulating the combined effects of real-world dynamic loads and a wide range of climatic conditions, this large-scale system is indispensable for guaranteeing the long-term durability, safety, and performance of your EV technology.

Key Features

• Large Volume Climatic Chamber: The spacious chamber is designed to accommodate full-scale EV battery packs (often over 1 meter in size). It provides a broad spectrum of precise temperature control (e.g., from $-70^circ C$ to $+180^circ C$) and accurate humidity control, crucial for simulating diverse global operating environments.

• High-Payload Vibration Shaker System: The integrated shaker is engineered to handle the immense weight of heavy EV battery packs, delivering the high force (e.g., 50 kN, 60 kN, or more) and extended displacement required to comply with stringent automotive standards like SAE J2380 and UN 38.3.

• Integrated Multi-Stress Testing: Conducts simultaneous vibration, temperature, and humidity testing in a single, seamless operation. This combined-stress approach is crucial for uncovering failure modes caused by the interaction of structural stresses and climatic extremes.

• Advanced EV Safety Protocols: Safety is paramount. The chamber includes integrated safety features vital for testing high-voltage batteries, such as dedicated fire suppression ports, high-voltage isolation, over-current protection, gas venting, and continuous thermal monitoring.

• Seamless Integrated Control: A powerful, intuitive controller precisely synchronizes the shaker with the climatic chamber, enabling the accurate programming and execution of complex, multi-variable test sequences, simulating years of vehicle operation.

• Comprehensive Data Acquisition: Continuously monitors and records all environmental parameters (temperature, humidity) and vibration data, alongside battery specific parameters (voltage, current, etc.), providing detailed, auditable reports for analysis and compliance.

• Robust & Durable Construction: Built with industrial-grade components and a reinforced structure to ensure longevity and reliability under continuous, high-stress, large-scale operation.

Applications

• Full EV Battery Pack Qualification: Comprehensive durability, structural integrity, and safety testing of large, heavy battery packs.

• Thermal Management Validation: Evaluating the efficiency and performance of the battery pack's cooling and heating systems under dynamic loads and climatic extremes.

• Regulatory & OEM Compliance: Meeting stringent international and OEM-specific standards for battery reliability and safety, facilitating global market access.

• Accelerated Life Testing: Quickly and accurately simulating years of vehicle life to identify latent defects and predict product lifespan.

• Failure Analysis: Replicating operational failures in a controlled, safe environment to determine root causes and implement design improvements.

Benefits

• Unrivaled Test Realism: The combination of large volume, high force, and multi-stress capability provides the most accurate and comprehensive assessment of full battery pack performance.

• Enhanced Safety & Durability: Proactively identifies and mitigates critical design flaws and weaknesses, preventing costly field failures and recalls.

• Accelerated Product Development: By performing multiple stresses simultaneously, you can significantly reduce your development cycle and get products to market faster.

• Superior Compliance: Generates synchronized, auditable data crucial for meeting the stringent documentation requirements of the EV industry.

Technical Specifications 

 
Shaker 

Ready to validate your large EV battery packs with the most realistic and comprehensive testing solution available? Contact our experts today to discuss your requirements for our Large Volume Climatic Test Chamber Combined with a Vibration Shaker System.