All-in-One EV Test Powerful SystemVibration Test, Temperature Test, Humidity Test

Our All-in-One EV Test Solution is the definitive integrated platform for comprehensive Electric Vehicle (EV) component and battery pack validation. This single, powerful system seamlessly combines high-force Vibration Testing, wide-range Temperature Testing, and precise Humidity Testing, providing engineers with the most realistic and accelerated simulation of a vehicle's operational life. Designed for ease of use and maximum safety, this solution is indispensable for uncovering critical flaws, accelerating reliability growth, and guaranteeing the long-term performance and safety of your EV innovations.

Key Features

• Complete Multi-Stress Integration (All-in-One): This single system conducts simultaneous and sequential testing across all three critical stress factors—Vibration, Temperature, and Humidity. This synergistic approach is proven to reveal failure modes that single-factor tests cannot detect.

• High-Force Vibration Shaker: The integrated shaker is engineered to handle the substantial weight of EV battery packs and modules, delivering the high force and frequency range necessary to meet stringent automotive standards like SAE J2380 and UN 38.3.

• Wide-Range Climatic Control: The chamber provides a broad spectrum of temperature capabilities (e.g., from $-70^circ C$ to $+180^circ C$) and precise humidity control (e.g., $20% RH$ to $98% RH$), accurately simulating diverse global climatic conditions.

• Advanced EV Safety Protocols: Safety is paramount. The chamber includes integrated safety features vital for testing high-voltage batteries, such as dedicated fire suppression ports, high-voltage isolation, over-current protection, gas venting, and continuous thermal monitoring.

• Seamless Integrated Control: A powerful, intuitive controller precisely synchronizes all three test environments (vibration, temperature, and humidity). This allows for easy programming and execution of complex, multi-variable test sequences that simulate years of vehicle operation.

• Comprehensive Data Acquisition: The system continuously monitors and records all environmental parameters and dynamic data, alongside battery specific parameters (voltage, current, etc.), providing detailed, auditable reports for analysis and compliance.

• Maximum Efficiency: Integrating all capabilities into one unit maximizes lab efficiency, reduces footprint, and minimizes the need for shuttling large, heavy test articles between separate chambers.

Applications

• Full EV Component Qualification: Comprehensive durability, structural integrity, and safety testing of battery packs, modules, electric motors, inverters, and high-voltage electronics.

• Regulatory Compliance: Meeting stringent international and OEM-specific standards for EV component reliability, safety, and performance.

• Accelerated Life Testing (ALT): Quickly and accurately simulating years of vehicle life under combined stress to identify latent defects and predict product lifespan.

• Thermal Management Validation: Evaluating the performance of cooling and heating systems under dynamic loads and climatic extremes.

• Failure Analysis: Replicating operational and field failures in a controlled, safe environment to determine root causes.

Benefits

• Unrivaled Test Realism: The combined-stress capability provides the most accurate and comprehensive assessment of EV product performance.

• Accelerated Time-to-Market: By performing all critical tests simultaneously, you significantly reduce your development cycle.

• Enhanced Safety & Reliability: Proactively identifies and mitigates critical design flaws and safety risks, preventing costly field failures and recalls.

• Streamlined Operations: The all-in-one design simplifies setup, testing, and maintenance, optimizing laboratory throughput and reducing operational costs.

Technical Specifications 

 
Shaker 

Ready to simplify and accelerate your EV testing with a powerful, integrated solution? Contact our experts today to discuss your requirements for the All-in-One EV Test Solution.